In an upgrade to its real-time operator tool, MPS has reintroduced VirtualCoach with a new face and name – Emmy. This evolution marks a new chapter in how MPS supports and enhances the efficiency of its press operations.

Previously known for its advanced data-driven insights and artificial intelligence, VirtualCoach now brings a more personal touch to its robust capabilities. Emmy is designed to bridge the gap between management objectives and operator actions, offering a more relatable and engaging user experience.

Emmy builds on VirtualCoach’s legacy of real-time support with an enhanced interface that helps operators monitor the quality and efficiency of their tasks. What sets Emmy apart is her ability to provide personalized, actionable guidance tailored to each operator’s behavior -– turning data into real-time, specific advice that improves both efficiency and performance.

Emmy ensures that management’s objectives, such as cost minimization, align seamlessly with operators’ day-to-day actions. Operators can now work smarter and more conveniently, while driving better press performance. Plus, by involving operators directly in the continuous improvement process, Emmy fosters a collaborative environment for operational excellence. For example, Emmy gives a notification when UV lamps could better be switched off. The operator only has to follow up on this, which results in a direct cost reduction up to $30,000 per year for companies.

Emmy also helps prevent and resolve issues before they become costly. She provides guidance on alarm messages, advising operators on whether to take direct action or alert the maintenance team. This proactive support maximizes uptime and ensures the machine remains in peak condition.

The new tool offers instant, on-the-job training, too, making it easier for operators to develop new skills and adopt best practices quickly. With personalized feedback updated every five seconds, operators can rapidly enhance their proficiency, making full use of machine automation features like job memory and auto-registration.

Emmy’s feedback evolves with the operator’s performance, creating a dynamic, ongoing learning experience. This steep learning curve ensures operators quickly master the press and optimize machine performance.

“As we look to the future, automation will continue to revolutionize press operations, from job setup to fully automated printing processes,” states MPS. “These advancements will lead to sustainable production, higher efficiency, and easier access to flexo press operation for everyone. With VirtualCoach – and now Emmy – MPS remains at the forefront of this trend, offering operators intuitive, real-time support to boost efficiency and accelerate skill development. By leveraging all our Connectivity and Performance Services, you can increase your average production volume by 10% annually, reduce setup material waste by 2%, and save over $100,000. These results are not only achievable but common among our customers.”